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A steam dried municipal solid waste gasification and melting process

Gang XIAO, Baosheng JIN, Mingjiang NI, Kefa CEN, Yong CHI, Zhongxin TAN

《环境科学与工程前沿(英文)》 2011年 第5卷 第2期   页码 193-204 doi: 10.1007/s11783-010-0268-0

摘要: Considering high-moisture municipal solid waste (MSW) of China, a steam dried MSW gasification and melting process was proposed, the feasibility was tested, and the mass and energy balance was analyzed. Preliminary experiments were conducted using a fixed-bed drying apparatus, a 200 kg per day fluidized-bed gasifier, and a swirl melting furnace. Moisture percentage was reduced from 50% to 20% roughly when MSW was dried by slightly superheated steam of 150°C–350°C within 40 min. When the temperature was less than 250°C, no incondensable gas was produced during the drying process. The gasifier ran at 550°C–700°Cwith an air equivalence ratio (ER) of 0.2–0.4. The temperature of the swirl melting furnace reached about 1240°C when the gasification ER was 0.3 and the total ER was 1.1. At these conditions, the fly ash concentration in the flue gas was 1.7 g·(Nm ) , which meant over 95% fly ash was trapped in the furnace and discharged as slag. 85% of Ni and Cr were bound in the slag, as well as 60% of Cu. The mass and energy balance analysis indicates that the boiler heat efficiency of an industrial MSW incineration plant reaches 86.97% when MSW is dried by steam of 200°C. The boiler heat efficiency is sensitive to three important parameters, including the temperature of preheated MSW, the moisture percentage of dried MSW and the fly ash percentage in the total ash.

关键词: municipal solid waste (MSW)     steam drying     gasification and melting    

Research on low emission MSW gasification and melting system

XIAO Gang, NI Mingjiang, CHI Yong, JIN Yuqi, ZHANG Jiaquan, MIAO Qi, CEN Kefa

《环境科学与工程前沿(英文)》 2007年 第1卷 第4期   页码 498-503 doi: 10.1007/s11783-007-0080-7

摘要: In order to eliminate secondary pollution caused by municipal solid waste (MSW) incineration, a MSW gasification and melting process is proposed. The process is expected to reduce the emission of pollutants, especially heavy-meta

关键词: gasification     incineration     municipal     heavy-meta     secondary    

Augmented hydrogen production by gasification of ball milled polyethylene with Ca(OH)

Giovanni Cagnetta, Kunlun Zhang, Qiwu Zhang, Jun Huang, Gang Yu

《环境科学与工程前沿(英文)》 2019年 第13卷 第1期 doi: 10.1007/s11783-019-1096-5

摘要:

PE ball milling pretreatment induces higher H2 production and purity by gasification.

Ca(OH)2 reacts at solid state with PE boosting H2 and capturing CO2.

Ca(OH)2 significantly reduces methanation side-reaction.

关键词: Hydrogen production     Gasification     Plastic waste     High energy ball milling    

Hydrogen production by biomass gasification in supercritical or subcritical water with Raney-Ni and other

Aixia PEI, Lisheng ZHANG, Bizheng JIANG, Liejin GUO, Ximin ZHANG, Youjun LV, Hui JIN,

《能源前沿(英文)》 2009年 第3卷 第4期   页码 456-464 doi: 10.1007/s11708-009-0069-y

摘要: Gasification of peanut shell, sawdust and straw in supercritical or subcritical water has been studied in a batch reactor with the presence of a series of Raney-Ni and its mixture with ZnCl or Ca(OH). The main gas products were hydrogen, methane, carbon dioxide, and a small amount of carbon monoxide. Different types of Raney-Ni, containing different metal components such as Fe, Mo or Cr, have different influences on the gasification yield and hydrogen selectivity. The catalysis effect can be improved obviously by adding ZnCl or Ca(OH). Increasing the reaction temperature or adding ZnCl and Ca(OH) could improve the mass of H in gas products and reduce the mass of CH and CO at the same time. The possible mechanism is that ZnCl can decompose the biomass particle by accelerating cellulose hydrolyzation in high-temperature water, increasing more specific surface to admit catalysts, while Ca(OH) can absorb CO to produce CaCO deposit, which can drop out from the reactant system, and which will drive the reaction to get more hydrogen. With respect to the biomass conversion to gas product and selectivity of H at low temperature, the series of Raney-Ni has shown many advantages over other catalysts; thus, this kind of catalyst has great potential to be utilized in the hydrogen industry for the gasification of biomass.

关键词: Different     presence     sawdust     Raney-Ni     Gasification    

Room temperature liquid metal: its melting point, dominating mechanism and applications

Junheng FU, Chenglin ZHANG, Tianying LIU, Jing LIU

《能源前沿(英文)》 2020年 第14卷 第1期   页码 81-104 doi: 10.1007/s11708-019-0653-8

摘要: The room temperature liquid metal (LM) is recently emerging as a new class of versatile materials with fascinating characteristics mostly originated from its simultaneous metallic and liquid natures. The melting point is a typical parameter to describe the peculiarity of LM, and a pivotal factor to consider concerning its practical applications such as phase change materials (PCMs) and advanced thermal management. Therefore, the theoretical exploration into the melting point of LM is an essential issue, which can be of special value for the design of new LM materials with desired properties. So far, some available strategies such as molecular dynamics (MD) simulation and classical thermodynamic theory have been applied to perform correlative analysis. This paper is primarily dedicated to performing a comprehensive overview regarding typical theoretical strategies on analyzing the melting points. It, then, presents evaluations on several factors like components, pressure, size and supercooling that may be critical for melting processes of liquid metal. After that, it discusses applications associated with the characteristic of low melting points of LM. It is expected that a great many fundamental and practical works are to be conducted in the coming future.

关键词: melting point     liquid metal     crystal     thermodynamics     molecular dynamics    

Crystallization and viscosity-temperature characteristics during co-gasification of industrial sludge

Linmin ZHANG, Bin LIU, Juntao WEI, Xudong SONG, Yonghui BAI, Jiaofei WANG, Ying ZHOU, Huijun YANG, Guangsuo YU

《能源前沿(英文)》 2022年 第16卷 第6期   页码 1037-1047 doi: 10.1007/s11708-022-0824-x

摘要: Co-gasification of industrial sludge (IS) and coal was an effective approach to achieve harmless and sustainable utilization of IS. The long-term and stable operation of a co-gasification largely depends on fluidity of coal-ash slag. Herein, the effects of IS addition on the crystallization and viscosity of Shuangmazao (SMZ) coal were investigated by means of high temperature stage coupled with an optical microscope (HTSOM), a scanning electron microscopy coupled with an energy dispersive X-ray spectrometry (SEM-EDS), X-ray diffraction (XRD), a Fourier transform infrared spectrometer (FTIR), and FactSage software. The results showed that when the proportion of IS was less than 60%, with the addition of IS, the slag existed in an amorphous form. This was due to the high content of SiO2 and Al2O3 in SMZ ash and blended ash, which had a high glass-forming ability (GFA). The slag formed at a high temperature had a higher polymerization degree and viscosity, which led to a decrease in the migration ability between ions, and ultimately made the slag difficult to crystallize during the cooling. When the proportion of IS was higher than 60%, the addition of IS increased the CaO and FeO content in the system. As network modifiers, CaO and FeO could provide O2− at a high temperature, which reacted with silicate network structure and continuously destroyed the complexity of network structure, thus reducing the polymerization degree and viscosity of slag. At this time, the migration ability between ions was enhanced, and needle-shaped/rod-shaped crystals were precipitated during the cooling process. Finally, the viscosity calculated by simulation and Einstein-Roscoe empirical formula demonstrated that the addition of IS could significantly improve the fluidity of coal ash and meet the requirements of the liquid slag-tapping gasifier. The purpose of this work was to provide theoretical support for slag flow mechanisms during the gasifier slagging-tapping process and the resource treatment of industrial solid waste.

关键词: co-gasification     industrial sludge     crystallization     viscosity     mineral matter evolution    

Phase change effect of low melting point metal for an automatic cooling of USB flash memory

Haoshan GE, Jing LIU

《能源前沿(英文)》 2012年 第6卷 第3期   页码 207-209 doi: 10.1007/s11708-012-0204-z

NUMERICAL MODELING OF BIOMASS GASIFICATION USING COW DUNG AS FEEDSTOCK

《农业科学与工程前沿(英文)》 2023年 第10卷 第3期   页码 458-467 doi: 10.15302/J-FASE-2023500

摘要:

● Gasification of cow dung was evaluated using Aspen Plus software.

关键词: Aspen Plus     biomass gasification     manure of livestock and poultry     simulation     syngas    

CFD based combustion model for sewage sludge gasification in a fluidized bed

Yiqun WANG, Lifeng YAN

《化学科学与工程前沿(英文)》 2009年 第3卷 第2期   页码 138-145 doi: 10.1007/s11705-009-0050-7

摘要: Gasification is one potential way to use sewage sludge as renewable energy and solve the environmental problems caused by the huge amount of sewage sludge. In this paper, a three-dimensional Computational Fluid Dynamics (CFD) model has been developed to simulate the sewage sludge gasification process in a fluidized bed. The model describes the complex physical and chemical phenomena in the gasifier including turbulent flow, heat and mass transfer, and chemical reactions. The model is based on the Eulerian-Lagrangian concept using the non-premixed combustion modeling approach. In terms of the CFD software FLUENT, which represents a powerful tool for gasifier analysis, the simulations provide detailed information on the gas products and temperature distribution in the gasifier. The model sensitivity is analyzed by performing the model in a laboratory-scale fluidized bed in the literature, and the model validation is carried out by comparing with experimental data from the literature. Results show that reasonably good agreement was achieved. Effects of temperature and Equivalence Ratio (ER) on the quality of product syngas (H + CO) are also studied.

关键词: CFD     model     sewage sludge     gasification     syngas    

Status of domestic gasification technology in China

Zhimin HUANG , Jiansheng ZHANG , Guangxi YUE ,

《能源前沿(英文)》 2009年 第3卷 第3期   页码 330-336 doi: 10.1007/s11708-009-0021-1

摘要: Five domestic gasification technologies in China were presented and reviewed, including opposed multi-burner (OMB) gasification technology of coal water slurry (CWS), oxygen staged gasification technology, two-stage dry feed entrained flow gasification, pulverized coal gasification process of HT-L, and ash agglomerating fluidized bed gasification. The former four technologies belong to pressurized entrained flow gasification technology. The process description, technology characteristics, research and development process, performance indexes and commercialization progress of these technologies were mainly discussed.

关键词: domestic gasification technology     research and development     performance     commercialization    

Biomass to dimethyl ether by gasification/synthesis technology

Tiejun WANG, Yuping LI, Longlong MA, Chuangzhi WU

《能源前沿(英文)》 2011年 第5卷 第3期   页码 330-339 doi: 10.1007/s11708-010-0121-y

摘要: Technical and economic analysis was done for the biomass to dimethyl ether (DME) technology to promote the gasification/synthesis route for biofuel production and its application as a fossil fuel substitute. The technology of biomass gasification/synthesis has obvious advantages, including production flexibility, environmental friendliness, economic feasibility, and application versatility. Biomass gasification/synthesis technology integrates bio-DME synthesis, fertilizer production, electricity generation, and waste heat utilization to convert waste biomass residues to DME for use as liquid petroleum gas, transportation fuel substitute, and chemical intermediates, which has been proven to be one of the most effective and clean biomass utilization routes. The 1000 t/a-scale demonstration plant has a bio-DME production rate of 6 to 7 / , biomass gasification efficiency of≥82%, once-through CO conversion of ≥70%, DME selectivity (DME/DME+other organic products) of ≥90%, and a total system efficiency of ≥38%. The demonstration plant also has self-sufficient steam and electricity supply. The 10,000tons/a-scale bio-DME production cost with or without feedstock subsidy is estimated to be 1968 Yuan/t and 2868 Yuan/t, respectively in China. Because of the limitation in biomass feedstock collection cost, massive and disperse commercial plants with a capacity of 10000 t/a bio-DME are more suitable for rural areas.

关键词: technical and economic analysis     biomass     dimethyl ether     gasification/synthesis    

On the fouling mechanism of polysulfone ultrafiltration membrane in the treatment of coal gasification

Xue Zou,Jin Li

《化学科学与工程前沿(英文)》 2016年 第10卷 第4期   页码 490-498 doi: 10.1007/s11705-016-1600-4

摘要: Membrane fouling has been investigated by using a polysulfone ultrafiltration membrane with the molecular weight cutoff of 20 kDa to treat crushed coal pressurized gasification wastewater. Under the conditions of different feed pressures, the permeate flux declines and rejection coefficients of pollutants referring to three parameters (total organic carbon (TOC), chroma and turbidity) were studied. The membrane fouling mechanism was simulated with three classical membrane fouling models. The membrane image and pollutants were analyzed by scanning electron microscopy and gas chromatography-mass spectrography (GC-MS). The results indicate that the permeate flux decreases with volume reduction factor before reaching a constant value. The rejection coefficients were also measured: = 70.5%, = 84.9% and = 91%. Further analysis shows that the higher the feed pressure is, the sooner the permeate flux reaches constant value and the more sharply the permeate flux declines. Constant flux indicates a nonlinear growth with feed pressure ( ): when equals 1.2 bar, the mark for the critical flux, slight membrane fouling occurs; when exceeds 1.2 bar, cake layer pollution aggravates. Also the rejection coefficients of global pollutant increases slightly with , suggesting the possibility of cake compression when exceeds 1.2 bar. Through regression analysis, the fouling of polysulfone ultrafiltration membrane could be fitted very well by cake filtration model. The membrane pollutants were identified as phthalate esters and long-chain alkenes by GC-MS, and a certain amount of inorganic pollutants by X-ray photoelectron spectroscopy.

关键词: membrane fouling     ultrafiltration membrane     coal gasification wastewater     rejection coefficient    

Effect of pressure on gasification reactivity of three Chinese coals with different ranks

Chunyu LI, Jiantao ZHAO, Yitian FANG, Yang WANG

《化学科学与工程前沿(英文)》 2010年 第4卷 第4期   页码 385-393 doi: 10.1007/s11705-010-0501-1

摘要: The gasification reactivities of three kinds of different coal ranks (Huolinhe lignite, Shenmu bituminous coal, and Jincheng anthracite) with CO and H O was carried out on a self-made pressurized fixed-bed reactor at increased pressures (up to 1.0 MPa). The physicochemical characteristics of the chars at various levels of carbon conversion were studied via scanning electron microscopy (SEM), X-ray diffraction (XRD), and BET surface area. Results show that the char gasification reactivity increases with increasing partial pressure. The gasification reaction is controlled by pore diffusion, the rate decreases with increasing total system pressure, and under chemical kinetic control there is no pressure dependence. In general, gasification rates decrease for coals of progressively higher rank. The experimental results could be well described by the shrinking core model for three chars during steam and CO gasification. The values of reaction order with steam were 0.49, 0.46, 0.43, respectively. Meanwhile, the values of reaction order with CO were 0.31, 0.28, 0.26, respectively. With the coal rank increasing, the pressure order is higher, the activation energies increase slightly with steam, and the activation energy with CO increases noticeably. As the carbon conversion increases, the degree of graphitization is enhanced. The surface area of the gasified char increases rapidly with the progress of gasification and peaks at about 40% of char gasification.

关键词: coal     gasification     pressure     reaction order     shrinking core model    

用于介观模拟电子束选区熔化的数据挖掘技术 Article

钱亚, 闫文韬, 林峰

《工程(英文)》 2019年 第5卷 第4期   页码 746-754 doi: 10.1016/j.eng.2019.06.006

摘要:

 在电子束选区熔化技术(EBSM)工艺中,制造部件的性质受到每一道熔道沉积质量的影响。然而,熔道的形成受到各种物理现象和工艺参数的支配,这些参数之间的相关性十分复杂,难以通过实验得出。近来,介观建模技术已成为模拟电子束(EB)熔化过程以及揭示特定熔道形貌的形成机制的手段。尽管如此,人们对工艺参数与熔道特征之间的相关性尚未有定量的理解。本文从介观模拟的结果出发,研究了熔道的形态特征,同时引入了熔道宽度和高度等关键性描述指标,以便从数值上评估沉积质量。本文还定量研究了各种工艺参数的影响,从而导出了工艺条件和熔道特征之间的相关性。最后,本文提出了一种由介观建模和数据挖掘技术组成的仿真驱动优化框架,并讨论了框架的潜力和局限性。

关键词: 电子束选区熔化     介观模型     数据挖掘    

SIMULATION OF O-BLOWN CO-GASIFICATION OF WOOD CHIP AND POTATO PEEL FOR PRODUCING SYNGAS

《农业科学与工程前沿(英文)》 2023年 第10卷 第3期   页码 448-457 doi: 10.15302/J-FASE-2023490

摘要:

● Low-value biowaste including wood chip and potato peel was valorized to syngas.

关键词: Aspen Plus     co-gasification     potato peel     syngas     simulation     waste reduction     wood chip    

标题 作者 时间 类型 操作

A steam dried municipal solid waste gasification and melting process

Gang XIAO, Baosheng JIN, Mingjiang NI, Kefa CEN, Yong CHI, Zhongxin TAN

期刊论文

Research on low emission MSW gasification and melting system

XIAO Gang, NI Mingjiang, CHI Yong, JIN Yuqi, ZHANG Jiaquan, MIAO Qi, CEN Kefa

期刊论文

Augmented hydrogen production by gasification of ball milled polyethylene with Ca(OH)

Giovanni Cagnetta, Kunlun Zhang, Qiwu Zhang, Jun Huang, Gang Yu

期刊论文

Hydrogen production by biomass gasification in supercritical or subcritical water with Raney-Ni and other

Aixia PEI, Lisheng ZHANG, Bizheng JIANG, Liejin GUO, Ximin ZHANG, Youjun LV, Hui JIN,

期刊论文

Room temperature liquid metal: its melting point, dominating mechanism and applications

Junheng FU, Chenglin ZHANG, Tianying LIU, Jing LIU

期刊论文

Crystallization and viscosity-temperature characteristics during co-gasification of industrial sludge

Linmin ZHANG, Bin LIU, Juntao WEI, Xudong SONG, Yonghui BAI, Jiaofei WANG, Ying ZHOU, Huijun YANG, Guangsuo YU

期刊论文

Phase change effect of low melting point metal for an automatic cooling of USB flash memory

Haoshan GE, Jing LIU

期刊论文

NUMERICAL MODELING OF BIOMASS GASIFICATION USING COW DUNG AS FEEDSTOCK

期刊论文

CFD based combustion model for sewage sludge gasification in a fluidized bed

Yiqun WANG, Lifeng YAN

期刊论文

Status of domestic gasification technology in China

Zhimin HUANG , Jiansheng ZHANG , Guangxi YUE ,

期刊论文

Biomass to dimethyl ether by gasification/synthesis technology

Tiejun WANG, Yuping LI, Longlong MA, Chuangzhi WU

期刊论文

On the fouling mechanism of polysulfone ultrafiltration membrane in the treatment of coal gasification

Xue Zou,Jin Li

期刊论文

Effect of pressure on gasification reactivity of three Chinese coals with different ranks

Chunyu LI, Jiantao ZHAO, Yitian FANG, Yang WANG

期刊论文

用于介观模拟电子束选区熔化的数据挖掘技术

钱亚, 闫文韬, 林峰

期刊论文

SIMULATION OF O-BLOWN CO-GASIFICATION OF WOOD CHIP AND POTATO PEEL FOR PRODUCING SYNGAS

期刊论文